Prototyping Services: Fast-Track Sampling for Engineering Validation.

Prototyping Services: Fast-Track Sampling for Engineering Validation

Problem Statement

Engineers require rapid prototyping of rubber components to validate performance under extreme conditions. Common failures include:

• Compression set exceeding 30% after 1,000 cycles at 150°C
• Swelling >10% in ASTM Oil #3 immersion (125°C/70hr)
• Bond failure between rubber and stainless steel under thermal cycling (-40°C to 200°C)

Material Science Analysis

Standard NBR compounds fail above 120°C due to acrylonitrile chain scission. RubberQ's FKM-70 prototype material uses:

• 65-70% fluorine content for thermal stability
• Peroxide cure system for compression set resistance
• Surface-activated carbon black for metal adhesion

Technical Specifications

Parameter	FKM-70	Standard NBR	EPDM
Shore A Hardness	70 ±3	70 ±5	70 ±4
Tensile Strength (MPa)	18.5	12.0	10.2
Elongation at Break (%)	220	350	400
Compression Set (70hr/200°C, %)	15	45	35
Temperature Range (°C)	-25 to +230	-40 to +120	-50 to +150

Standard Compliance

RubberQ's IATF 16949-certified process guarantees:

• ±2% batch-to-batch variation in cure characteristics (ASTM D2084)
• ISO 3601 Class A surface finish on all prototype seals
• Full traceability of raw materials (ASTM D2000 BF, HK)

For custom material compound development or IATF 16949 documentation, consult RubberQ's engineering department.